Why do my 2006 Chrysler Town & Country brakes stick?

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  • #1031 Reply
    Colton

      This one has got me stumped. 2006 Chrysler Town and Country. Last Friday, did brakes and rotors. Pads were worn down to metal. Monday on the way to work, front driver’s side got super hot. Brakes sticking. Replaced brake hose, pulled pads greased the tips, pulled caliper slide bolts cleaned them up with a wire wheel and greased. Back to work Tuesday.

      This time, front passenger side stuck and got hot. (Jumped to other side). Replaced brake hose as well as new calipers and pads, as the pads were smoked. Off to work yet again next day. This time we’re back to the driver’s side sticking.

      Between replacing both hoses and calipers at different times, bleeding has flushed most if not all fluid. (Ran a quart through it). I have not touched the rear disks, as they haven’t given me any trouble.

      Purchased a master cylinder today, trying to decide if I should install it or not.

      No spongy breaks or any other symptoms besides brakes locking up.

      Am I headed the right direction with master cylinder, or does anyone else have any other ideas?

      #1032 Reply
      Joe

        Doesn’t sound like a master cylinder. You did calipers and hoses?

        #1033 Reply
        Aaron

          Well, you’ve covered all your bases with the lines and calipers for the front. Did you happen to re-use the old caliper bracket? If so, is there a chance there is a buildup on the bracket where the pads ride back and forth to where they may be getting caught against the rotor and not releasing?

          #1034 Reply
          Dylan

            Just had similar problems with a chrysler town and country. Owner changed all calipers and hoses because different side of vehicle would get hot randomly. Ended up chasing it back to the hcu.

            Hydraulic control unit or basically your abs pump. Was a pain to get at on that vehicle, but completely fixed random lock-ups. Go to a junkyard unless willing to pay $1200.00 for OEM. Got ours used for $65.00.

            You will have to bleed the heck out of them and I couldn’t get abs bleed on scanner to do much good so had to bleed several times and drive to a local gravel road to apply brakes to engage abs several times.

            #1035 Reply
            Melvin

              Proportioning valve?

              #1036 Reply
              Robert

                Another thought, I had a 99 Chevy truck once that was a split year between models. I was given the wrong rotors, and they didn’t fit correctly. Did you make sure everything spins freely with the wheels torqued down?

                #1037 Reply
                Tim

                  ABS pump

                  #1038 Reply
                  Robert

                    You pushed the calipers back when you installed new pads and rotors. Presumably, you didn’t open the bleeders on the calipers when you did it. Almost nobody does. 99% of the time it’s not an issue, but you are potentially pushing debris back into the lines, proportioning valve, and ABS unit.

                    I’d try an ABS bleed procedure with a scan tool to try to dislodge anything that might have gotten into the system. The only way to precisely narrow down the cause would be to use a pressure gauge at each fitting, starting from the master cylinder and working to the calipers.

                    You’d need a variety of fittings to adapt each connection. Since it’s moving from side to side, I suspect the ABS unit since the master cylinder and proportioning valve only have one circuit (the proportioning valve is a simple y or t in the line in front of the regulator for the rear brakes). Good luck finding the cause of your issue.

                    I know how frustrating it can be.

                    #1039 Reply
                    Dave

                      Not likely a master cylinder problem, sounds like Abs module to me.

                      #1040 Reply
                      Eric

                        You didn’t clamp off the brake hose with vice grips when replacing the calipers did you? If so you have crushed the inside of the hose and created a one way valve in which high pressure fluid can flow to the caliper, but pressure is not released when brakes are released causing overheated brakes.

                        #1041 Reply
                        Keith

                          U don’t happen to have the brake lines twisted have seen this many of time ppl take caliper off it spins. The hose in not linked but it has a hard twist it will cause that issue! Did u try bleeding the abs module?

                          #1042 Reply
                          Scott

                            When you squeezed the piston back on the first brake job, you may have sent some rusty fluid into the ABS module and now one of the valves in the module is stuck.

                            You can diagnose this. Pump the brakes a few times. Check the suspect wheel to see if it’s dragging. Now crack loose the metal brake line BEFORE it turns into the rubber section of brake hose. If the drag frees up, the problem is in the ABS unit. If the drag is still there, it’s the rubber hose or the brake caliper.

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