What causes VW Tiguan rotor wear after 1000 km?

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  • #960 Reply
    Hannes

      I resurface rotors for a living. I do 5-6 cars a day, and this is a first for me. I resurfaced this VW Tiguan’s rotors about 1000km ago. Any idea what could cause this wear?

      VW Tiguan rotor wear

      #961 Reply
      Blake

        Is that in line with the cooling vanes inside?

        #962 Reply
        Bill

          You made them too thin. Rotors have a wear limit and most of them aren’t thick enough to resurface.

          #963 Reply
          Joshua

            Most European cars you’re supposed to replace the rotors with the pads as well, me and one of my technicians was just talking about that cause the rotors wear down with the pads as well.

            #964 Reply
            Matt

              They are Composite rotors. It can not be cut with a traditional lathe.

              #965 Reply
              Casey

                In my experience, euro rotors are a softer material and are supposed to be replaced rather than machined. Don’t quote me. That’s just what I was taught. That rotor looks like it’s out of spec and getting very hot.

                #966 Reply
                Steven

                  Is it within spec? I’ve only ever heard of this from going too thin.

                  #967 Reply
                  Nicholas

                    Judging by the picture the thickness is out of specs.

                    #968 Reply
                    Dave

                      Beyond minimum spec. If you’re machining rotors, you need to make sure they are within spec before you let the car go.

                      This is a HUGE reason why I always push to just replace rotors.

                      #969 Reply
                      Donovan

                        Mechanic and machinist here. Looks like a couple things, I’d start with making sure the rotors are stable without vibration or chatter in your machine, as well as making sure your cutting bit, and its holder are in good condition.

                        Second, make sure you always use new pads after a resurfacing.

                        Third, if the customer drives the shit out of the car, within spec or not, they can trash the rotors. You said the marks don’t line up with the cooling veins, do they line up opposite them? Or are the veins curved?

                        How do the brakes feel during a test drive. Any vibration in the brake pedal? Is it possible the rotor was covered in a cutting coolant that you forgot to wash off?

                        For everyone saying you can’t resurface rotors, dealerships do it all the time. Yes, luxury European dealers do it. All the time. But they also get new pads.

                        #970 Reply
                        Chuck

                          Looks like hard braking before the pads set, it’s hot spotted around the fins in the cooling channels. Was the rotor at minimum tolerance after you turned it?

                          #971 Reply
                          Essex

                            The only thing that is going to cause that is the cooling veins in the disc. Resurfacing discs is a false economy. Faster, easier and safer to just replace them.

                            #972 Reply
                            Will

                              Hot cold spots where the veins are?

                              #973 Reply
                              Donal

                                Be careful as the thickness allowed is not a lpt for skimming. We used to do these a lotbut now the newer discs are a lot thinner, and you can’t reskim them afrer a couple of skims. For these rotors above you can see the cooling fins, and they are way too thin now and should be replaced

                                #974 Reply
                                Kevin

                                  Cooling fins, the metal is too thin on the brake surface.

                                  #975 Reply
                                  Mike

                                    Slow down your cut speed, put on fresh cutting bits, take smaller bites. If your in spec.I always left the lathe on and hit them with a DA also, with 80 grit sanding pad, to get that bidirectional finish, for breaking in the pads, and supposedly better stopping. Seems like it didn’t last long though, it just looked fancy.

                                    #976 Reply
                                    Mike

                                      Slow down your cut speed, put on fresh cutting bits, take smaller bites. If your in spec.I always left the lathe on and hit them with a DA also, with 80 grit sanding pad, to get that bidirectional finish, for breaking in the pads, and supposedly better stopping. Seems like it didn’t last long though, it just looked fancy.

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